Seeking edge over rivals, Intel first to assemble ASML’s next-gen chip tool

AMSTERDAM (Reuters) – Intel said on Thursday it had become the first company to assemble one of Dutch tech group ASML’s new “High NA EUV” lithography tools, an important part of the U.S. computer chip maker’s drive to outshine rivals.

Intel was the first company to buy one of the 350 million euro ($373 million) machines made by top chip equipment supplier ASML. The tools are expected to lead to new generations of smaller, faster chips, though there are financial and engineering risks involved.

“We agreed to the pricing when we committed to the tools and we would not have done that if we were not confident there were cost-effective uses for it,” Intel’s director of lithography Mark Phillips said in a briefing with journalists.

ASML, Europe’s largest tech firm, dominates the market for lithography systems, machines that use beams of light to help create the circuitry of chips.

Lithography is one of many technologies chipmakers use to improve chips, but it is a limiting factor in how small the features on a chip can be – smaller means faster and more energy efficient.

The High NA tools are expected to help shrink chip designs by up to two thirds, but chipmakers must weigh that benefit against a higher cost and whether older tech may be more reliable and good enough.

INTEL’S MISTAKE

Intel’s determination to be the first to adopt High NA is not accidental.

It helped develop EUV technology – named for the “extreme ultraviolet” light wavelengths it uses. But it began using ASML’s first EUV product later than Taiwanese rival TSMC, which CEO Pat Gelsinger has acknowledged was a big mistake.

Instead, Intel focused on techniques known as “multi-patterning” – essentially going through more steps with lower resolution lithography machines to achieve an equivalent effect.

“That’s when we got in trouble,” Phillips said.

Although the older DUV tools were cheaper, complex multi-patterning became too time consuming and led to too many faulty chips, slowing Intel’s commercial progress.

The U.S. company has now adopted first generation EUV for the most crucial parts of its best chips, and Phillips said it expects the move to High NA EUV will be smoother.

“Now that we have EUV we’re looking forward, we don’t want to get in the same boat where we have to push (ASML’s first generation EUV machines) too far,” he said.

Phillips said the machine at its Hillsboro, Oregon, campus would be “fully up and running later this year”.

Intel plans to use the machine, which is the size of a double decker bus, in the development of its 14A generation of chips in 2025, with early production expected in 2026 and full commercial production in 2027.

ASML said alongside earnings this week it had begun the process of shipping a second High NA system to an unidentified customer, likely TSMC or South Korea’s Samsung.

Shipping and installation of the massive tools may take up to six months, giving Intel a head start.

($1 = 0.9381 euros)

(Reporting by Toby Sterling; Editing by Mark Potter)